Thursday, 18 March 2010

Stage two


This is how it could look once this work has been done














There is a bit of an overlap but enough space that I could cut away the edges to get it to fit














The Dremel came in so handy for this














Cut bottom to fit













After cutting














Applying plastic, I put foil behind to catch an drips















Letting plastic set face down















Glued in the enclosure. Its a bit messy due to the big gaps










Apply expanding foam














Reduce expanding foam



























Sanding with 60 gritt to get a basic shape, then covered in plastic again












Sanding with 60, 120, 200, 600, 800, 1200, 2400 then wet sanding, again with 2400! My wrists were knackered














After painting













Installed














Lit up















Windows OS - Still working on Arch Linux but this will do for now

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